Applications
Latest News
- >New Product: Tuning Fork Liquid Level Switch with Stainless Steel Housing
- >New Product:Vibrating Rod Level Switch With Suspension Cable
- >SIL Certifications with CNCA Authority
- >Export Growth Sharply in the First Half of 2023
- >Hastelloy Tuning Fork Liquid Level Switch Newly Launched
- >Extra-Long Vibrating Rod Level Switches Applied to Precipitates Interface Measurement of Liquids
- >New Ultrasonic Product: Anti-interference Ultrasonic Level Transducer
- >Vibrating Rod Level Switch:Ideal Solution for Level Detection of Viscous Powder
Contact Us
Shenzhen Jiwei Automations Ltd.
Address:5th Floor, Baoli Building, No. 3162 Longgang Avenue, Shenzhen, P. R. China.
Tel:+86 755 28407683
Chemical Industry
- Location:
- Home
- >
- Applications
- >
- Chemical Industry
Why Jiwei Rotary Paddle Switch is the First Choice for Level Measurement of Hot-Melt Adhesive Powder
Hot-melt adhesive powder is a translucent granular fine chemical. In its production process, a material level measuring instrument is needed to measure and control the level of hot-melt adhesive powder. Among many level switches, Jiwei rotary paddle switch is the first choice for this application. Why is so?
Hot-melt adhesive powder
Hot-melt adhesive powder is generated in chemical reaction of isophthalic acid and polyethylene glycol in a reactor and produced through processed of crushing, dehydration and grounding etc. The specific production process of hot-melt adhesive powder is as the chart below:
Schematic diagram of hot-melt powder production process
Because of strong chemical stability, high viscosity and odorless, hot-melt adhesive powder has been widely used for clothing, automotive interiors and rotomolding products such as large containers, water tanks, toys, thermal insulation boxes etc. In the production process, accurate measurement is required for high and low material levels of the finished product. According to the properties of hot-melt adhesive powder, there are some special requirements for the measuring instrument as follows:
The hot-melt adhesive powder makes the working conditions extremely harsh. If the sealing of the instrument is not good enough, it will affect the operation stability of the instrument. Further, the ingress protection rating of the instrument should be above IP65.
Dust explosion is the explosion which occurs when combustible dust suspended in the air meets flames or electric sparks. The most common dust explosions refers to coal powder, flour, wood powder, sugar powder, corn powder, potato powder, dried milk powder, aluminum powder, zinc powder, magnesium powder, sulfur powder and so on.
Combustible dust explodes when three conditions are all met: a) the dust itself is explosive; b) dust is suspended in the air and mixed with the air to an explosive concentration; c) there is a fire source that is sufficient to cause dust explosion.
Because the fineness of hot-melt adhesive powder in this application is about 40 ~ 80 mesh, there is a risk of explosion. Therefore, the instrument used for this application must be with dust explosion protection certificate to ensure the safe operation.
3. Key performance comparison between different material level switches
Key performance comparison between different material level switches
Product |
Dust explosion protection certificate |
Ingress protection rating |
Service life |
Cost-effective ratio |
Domestic fork level switch |
no |
low |
short |
low |
Imported fork level switch |
yes |
high |
long |
low |
RF admittance level switch |
no |
medium |
short |
low |
Passive nuclear level switch |
yes |
high |
long |
low |
Domestic rotary paddle switch |
no |
low |
short |
low |
Jiwei rotary paddle switch |
yes |
high |
medium |
high |
From the above table, it is not difficult to see that among several common level switches, Jiwei rotary paddle switch stands out of the list with excellent performance and high cost-effective ratio. It is an ideal choice for hot-melt adhesive powder level measurement. Moreover, Jiwei Spin-11 rotary paddle switch has its unique features and advantages over other brands.
In order to better understand the features and advantages of Jiwei rotary paddle switch, we take the standard Spin-11A rotary paddle switch as an example to explicit further.
Jiwei Rotary level switch
2) Made of 304/316L or carbon steel, more durable
3) Anti-loosening structure and dual bearing design, stable in operation and longer service life
4) Ingress protection rating IP65
5) With gas and dust explosion-proof certificates, more applicable
6) Integrated design of motor and mechanical control, simple maintenance and replacement
Jiwei Spin-11A standard rotary paddle switch is made of 304 / 316L stainless steel or carbon steel. It is suitable for a majority of solid granular powders. Compared with other similar domestic products, it has higher reliability thanks to Jiwei´s full-process production management and quality inspection.