Stop Guessing: Proven Mud Tank Level Solutions That Actually Work
Mud tank level control is one of the most overlooked yet critical aspects of drilling fluid management in oil and gas operations. Whether onshore or offshore, drilling rigs rely on a continuous and accurate supply of properly mixed mud to maintain borehole stability, lubricate the drill bit, and carry cuttings to the surface.
In these mud tanks, agitators or jet nozzles are constantly in motion, mixing water, bentonite, polymers, and other additives to create a homogenous slurry. Given the harsh, adhesive, and sometimes foamy nature of drilling mud, achieving accurate mud tank level measurement is a tough challenge—but it’s a problem Jiwei has solved.
Why Traditional Sensors Fail in Mud Tanks
Conventional float or capacitance-type sensors often struggle in mud tanks due to:
- Heavy build-up of solids or sediment
- Foam and surface turbulence
- Sticky, high-viscosity media
- Changing fluid compositions
These factors lead to false readings, sensor clogging, and costly downtime.
Jiwei Rada-31 Radar Level Meter: Built for Harsh Mud Environments
The Rada-31 radar level meter from Jiwei uses cutting-edge 80GHz FMCW technology to deliver precise, contactless measurement even in adhesive, dense, or foamy media.
Key Benefits of Jiwei Rada-31:
| Feature | Benefit |
|---|---|
| 80GHz Narrow Beam | Accurate targeting, even in cluttered tanks with agitators |
| Contactless Design | No buildup, no clogging, zero maintenance |
| Heat and Pressure Resistant | Suitable for high-temperature drilling mud |
| Simple Installation | Compact antenna fits into limited tank space |
| Bluetooth Configuration | Wireless setup via Jiwei Mini-Program |
| False Echo Suppression | Reliable in foam and turbulent surfaces |
Installed on the top of vertical or horizontal mud tanks, the Rada-31 transmits real-time data via 4–20mA or HART output, integrating seamlessly into SCADA or DCS systems.
Jiwei Ring-11 Fork Level Switch: For Overfill Protection
For high-level detection and overfill protection, Jiwei’s Ring-11 tuning fork level switch is the ideal companion to radar measurement. It activates alarms when mud reaches a critical height—avoiding spills, equipment damage, or lost fluid.
Key Specs of Ring-11:
- Short 40mm fork ideal for compact spaces
- Handles viscous and sticky fluids without false triggering
- Corrosion- and heat-resistant stainless steel construction
- Certified SIL2/SIL3 for functional safety
- Max temperature resistance up to 280°C
Ring-11’s rugged build makes it perfect for mud tank sidewalls or top-mounted applications in both mobile rigs and permanent installations.
Typical Application in Drilling Rigs
Here’s how Jiwei instruments are typically configured in a drilling rig setup:
| Tank Function | Jiwei Product | Measurement Purpose |
|---|---|---|
| Active Mud Tank | Rada-31 Radar Level Meter | Continuous level monitoring |
| Reserve Tank | Ring-11 Fork Level Switch | High-level alarm, overfill protection |
| Mixing Tank | Rada-31 + Ring-11 | Dual control for level and safety |
This setup ensures uninterrupted drilling, optimal mud conditioning, and compliance with safety standards.
Why Choose Jiwei for Mud Tank Level Measurement?
Jiwei is a trusted name in the field of industrial level measurement, with deep experience in oil & gas, chemicals, and mining.
Choosing Jiwei means:
- No maintenance issues from buildup or corrosion
- Peace of mind with SIL-certified safety devices
- Quick setup with wireless app-based configuration
- Global track record in challenging mud applications
When accuracy, durability, and safety matter, Jiwei delivers instruments that drilling engineers can depend on—day in, day out.
Final Thoughts
Stop wasting time on unreliable sensors. In mud tank level monitoring, every second of inaccuracy or sensor failure can lead to serious downtime, unsafe overflows, or inefficient fluid management. With Jiwei’s Rada-31 radar level meter and Ring-11 tuning fork level switch, you gain more than just real-time data—you gain stability, resilience, and control.
Unlike traditional sensors that struggle with heavy buildup, dense foam, or constantly changing fluid compositions, Jiwei’s advanced instruments are engineered for the extreme. The Rada-31 delivers precise, non-contact radar measurement in even the stickiest and most turbulent drilling mud, while the Ring-11 offers fail-safe high-level protection with SIL2/SIL3 functional safety certification.
Together, they form a reliable, maintenance-free monitoring system that improves operational efficiency, reduces the risk of accidents, and helps ensure compliance in high-stakes environments. No clogging. No calibration drift. No second-guessing.
Choose smarter instrumentation for your mud tanks. Choose Jiwei.
Built to withstand the toughest drilling conditions—day after day, well after well.
👉 Contact us now to upgrade your mud tank level monitoring and experience the Jiwei difference.