Level Measurement and Point Level Detection in Chemical Tanks

Accurate level measurement and point level detection in chemical tanks are crucial for ensuring safe, efficient, and uninterrupted operations. Whether storing corrosive acids, volatile solvents, or critical raw materials, reliable instrumentation prevents overfilling, ensures inventory accuracy, and supports compliance with safety regulations. Jiwei offers a range of advanced solutions tailored to chemical tank environments, including Vibrating Rod Level Switches, purpose-built Tuning Fork Level Switches, and 80GHz Radar Level Meters with adaptive algorithms.

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Challenges in Chemical Tank Level Measurement

Chemical tanks often store aggressive, volatile, or hazardous substances, creating demanding measurement conditions. Instruments must withstand extreme temperatures, pressure variations, corrosive chemicals, and even foaming or vapor interference. Additionally, tanks handling combustible materials require explosion-proof certification for safety compliance.

Ensuring accurate, uninterrupted readings in these environments is critical to avoid costly downtime, material waste, and safety hazards. Traditional level measurement instruments may falter under such extreme conditions, making it essential to choose devices engineered for resilience and precision.

Jiwei’s Advanced Solutions for Chemical Tank Level Measurement

Vibrating Rod Level Switches — Reliable Point Level Detection

Jiwei’s Vibrating Rod Level Switches offer stable and reliable point-level detection for powders, granules, and bulk solids in chemical tanks. Designed for harsh environments, these switches provide:

Suspension-Type Models: Ideal for tall, narrow tanks or side-mount-restricted installations, offering greater flexibility and easy maintenance access.
Gas and Dust Explosion-Proof Certification: Dual explosion-proof ratings ensure safe operation in hazardous environments with combustible gases or dust.
Proven Innovation: Jiwei holds over 50 national patents, demonstrating a legacy of technological advancement and precision engineering.
Long Service Life: Resistant to material buildup and unaffected by vibration or changes in density, Jiwei’s vibrating rod switches ensure lasting performance with minimal maintenance.

Tuning Fork Level Switches — Engineered Exclusively for Liquid Applications

Unlike generic “one-size-fits-all” models, Jiwei’s Tuning Fork Level Switches are purpose-built for liquid measurement, ensuring superior reliability and long-term stability. These switches avoid the compromises of mixed solid-liquid designs, providing dedicated performance in demanding chemical processes.

Specialized Liquid Detection: Designed specifically for liquids, Jiwei’s tuning fork switches deliver higher reliability and better stability compared to hybrid, dual-use alternatives.
Gas-Tight Leadthrough Design: Featuring an advanced gas-tight leadthrough structure, the switches ensure reliable electrical insulation and prevent gas leakage, making them ideal for pressurized or hazardous chemical tanks.
High-Temperature Resistance: Built for extreme environments, Jiwei’s tuning fork switches withstand temperatures up to 280°C, ensuring reliable performance in high-heat chemical applications.
Robust, Maintenance-Free Operation: Resistant to coating, turbulence, and changes in liquid properties, Jiwei’s tuning fork switches provide worry-free operation with long service life.

80GHz Radar Level Meters — Non-Contact Precision with Adaptive Algorithms

For continuous level measurement, Jiwei’s 80GHz Radar Level Meters provide a non-contact, high-accuracy solution — perfect for volatile, foaming, or high-temperature media where traditional sensors fail.

Adaptive Algorithm Technology: Jiwei’s radar meters incorporate an exclusive self-adjusting algorithm, automatically adapting to changing process conditions — including foam, turbulence, and varying dielectric constants — to maintain consistent, accurate readings.
Bluetooth Mini-Program Integration: Remote calibration and monitoring are seamless through the Jiwei Smart Control mini-program, enhancing convenience and safety.
Resilient and Long-Lasting: Built with corrosion-resistant materials and rugged engineering, these meters withstand aggressive chemicals and harsh environments without performance degradation.
Precision at Any Height: The high-frequency 80GHz design ensures narrow beam angles and stable performance, even in tall, narrow tanks or tanks with internal obstructions.

Why Choose Jiwei for Chemical Tank Level Measurement?

Reliable Performance: Jiwei’s instruments deliver consistent, accurate readings under harsh chemical tank conditions.
Purpose-Built Technology: Tuning fork switches are exclusively designed for liquids — not compromised by hybrid solid-liquid designs.
Durability and Safety: Explosion-proof certifications, corrosion-resistant materials, and high-temperature endurance ensure long-lasting, reliable performance.
Cutting-Edge Innovation: Jiwei’s self-adjusting radar algorithms, suspension-type models, and gas-tight leadthrough tuning fork switches reflect industry-leading engineering.
Cost-Effective: Long service life, low maintenance, and high reliability offer excellent long-term value.
Proven Expertise: With over 50 national patents and a strong reputation for quality, Jiwei is a trusted partner for demanding chemical tank applications.

Conclusion

Accurate level measurement and point-level detection in chemical tanks are vital to ensuring safety, preventing overfill, and optimizing production efficiency. Jiwei’s Vibrating Rod Level Switches, purpose-engineered Tuning Fork Level Switches, and 80GHz Radar Level Meters with exclusive adaptive algorithms deliver reliable, precise, and robust solutions — built to handle the toughest chemical tank environments.