Ultimate Sanitary Level Switch for Precision & Hygiene
Introduction to Sanitary Level Switches
Sanitary level switches play a vital role in industries requiring strict hygiene standards, such as food and beverage production, pharmaceuticals, and biotechnology. These industries demand level measurement solutions that not only provide high precision but also comply with sanitary regulations, ensuring contamination-free operations.
Jiwei’s sanitary tuning fork level switches offer industry-leading reliability, durability, and compliance with international hygiene and safety standards. With a finely polished surface and advanced vibration technology, these switches provide consistent performance even in demanding process conditions.
Key Features of Jiwei’s Sanitary Level Switch
1. Hygienic and Smooth Surface Design
The polished tuning fork surface with Ra < 0.5μm ensures an ultra-smooth, hygienic design, preventing bacterial buildup and meeting stringent cleanliness requirements. The absence of crevices reduces contamination risks, making it ideal for industries requiring strict sanitation control.
Additionally, Jiwei’s sanitary level switch offers a variety of hygienic process fittings, allowing flexible installation in different sanitary systems while ensuring secure sealing.
2. Compact and Versatile for Tight Spaces
With a compact 40mm fork body, Jiwei’s sanitary tuning fork level switch is well-suited for applications with limited installation space. Despite its small size, it delivers high precision and reliability, making it perfect for storage tanks, pipelines, and small process vessels.
The symmetrical fork design, fine-tuned for high sensitivity and stability, ensures accurate detection of liquids, even in environments prone to foaming, bubbling, and external vibrations.
3. Wide Application Range
Jiwei’s sanitary level switch can measure liquids with a density as low as 0.5g/cm³, making it suitable for a broad range of applications, from water-based solutions to high-viscosity food products and pharmaceutical liquids. It can also withstand process temperatures up to 280°C (540°°F), enabling its use in high-temperature applications such as sterilization and hot liquid processing.
4. High-Pressure and Hazardous Area Certification
For extreme environments, Jiwei offers an optional gas-tight lead-through, ensuring safe operation in high-pressure applications. The switch is also designed for use in hazardous areas, featuring Flame-Proof (Ex D IIC T6) and Intrinsically-Safe (Ex ia IIC T6) certifications.
Additionally, compliance with IEC 61508 SIL2/SIL3 ensures that the switch meets stringent functional safety requirements, making it a reliable choice for safety-critical applications.
5. Advanced Detection and Output Options
Jiwei’s sanitary tuning fork level switch operates on a frequency change detection principle, providing strong anti-interference capabilities. This makes it highly effective in applications involving foaming, bubbling, or high-viscosity liquids where conventional sensors may struggle.
To accommodate various industrial automation systems, Jiwei provides multiple output options, including relay, transistor, two-wire, and NAMUR, allowing seamless integration into existing control systems.
Applications of Jiwei’s Sanitary Level Switch
Jiwei’s sanitary tuning fork level switch is widely used in industries such as:
- Food & Beverage Production: Dairy, beverages, edible oils, and liquid food processing.
- Pharmaceuticals & Biotechnology: Sterile liquid measurement, fermentation processes, and medicine production.
- Cosmetics & Personal Care: Precise level detection for lotions, creams, and essential oils.
- Chemical & Process Industries: Corrosive and hazardous liquid applications in sanitary environments.
Conclusion
Reliable level measurement is essential for maintaining hygiene and safety in industries requiring sanitary processes. Jiwei’s sanitary tuning fork level switch offers unmatched reliability, high precision, and compliance with international standards to meet the needs of hygiene-critical industries.
With a polished, ultra-hygienic surface, compact 40mm fork body, high-temperature resistance, and multiple safety certifications, Jiwei’s sanitary level switch provides a robust and adaptable solution. Its strong anti-interference capabilities, wide application range, and versatile output options ensure seamless integration into any industrial system.
By choosing Jiwei’s sanitary level switch, businesses can enhance efficiency, minimize contamination risks, and maintain compliance with stringent hygiene regulations. Explore Jiwei’s advanced level control solutions today to optimize your sanitary process applications.