Raw Milk Tank Measurement: Level & Point Detection

Table of Contents

Introduction

Accurate level measurement in raw milk tanks is crucial for ensuring both the quality of the milk and the efficiency of the dairy production process. Raw milk must be stored at precise levels, typically at 4°C, and handled with care to prevent contamination and wastage. In this article, we will explore why raw milk tank level measurement is essential, and how Jiwei’s Vibrating Level Switches and Radar Level Meters provide the most effective and reliable solutions for the dairy industry.

Raw Milk Tank Measurement: Level & Point Detection — Accurate level measurement in raw milk tanks ensures milk quality and production efficiency

The Importance of Accurate Raw Milk Tank Level Measurement

Raw milk is a delicate and perishable product that must be handled with utmost care to ensure quality and safety. In dairy processing, raw milk is stored in tanks where it is gently stirred to maintain its quality until it is forwarded for further processing. Maintaining the right liquid level in these tanks is critical—incorrect measurements can lead to overflows, wastage, and potential contamination.

Precise level measurement in raw milk tanks prevents overfilling and ensures that storage capacity is optimized without compromising the milk’s quality. Moreover, the correct measurement helps in maintaining sanitary conditions by preventing the need for frequent cleaning due to overflows.

Raw Milk Tank Monitoring: Common Problems

Measuring raw milk levels presents several problems due to the tank’s temperature (around 4°C) and the viscous nature of the liquid. Additionally, overpressure protection is essential to prevent contamination, and the measurement system must meet stringent hygiene standards. Traditional measurement methods often struggle with issues such as inaccurate readings, maintenance complexity, and contamination risks.

How Jiwei Vibrating Level Switches Address These Problems

Jiwei’s Vibrating Level Switches are a perfect solution for point-level detection in raw milk tanks. These switches use a tuning fork that vibrates at a specific frequency. When the level of the liquid reaches the fork, it alters the vibration frequency, triggering a switch. The key advantages of Jiwei’s Vibrating Level Switches for raw milk tanks are:

SIL Certification: Jiwei vibrating level switches come with SIL2/SIL3 safety integrity levels, making them highly reliable for critical applications where safety is a priority.
High Sensitivity: The vibrating fork provides highly sensitive detection, offering reliable level indication even with varying milk viscosities.
Durability: With no moving parts exposed to the milk, the vibrating level switches are less prone to wear and tear, ensuring long-lasting performance with minimal maintenance.
FDA Compliance: Jiwei’s vibrating level switches use certified materials that meet FDA and EC 1935/2004 regulations, ensuring they are safe for use in food-grade applications.

By offering precise point-level detection, Jiwei’s vibrating level switches help prevent overfilling, safeguarding against the risks of waste and contamination in raw milk tanks.

How Jiwei Radar Level Meters Improve Raw Milk Tank Monitoring

For continuous level measurement in larger raw milk storage tanks, Jiwei’s Radar Level Meters are a superior choice. These meters use microwave radar technology to accurately measure the liquid level without contacting the milk. Radar level meters are highly effective for raw milk tanks due to their:

Accurate Measurements: Radar technology ensures precise level measurement even in tanks with foam, temperature fluctuations, and varying viscosity, conditions that often challenge other measurement technologies.
Non-Contact Operation: These meters don’t come into direct contact with the milk, reducing the risk of contamination and ensuring compliance with hygiene standards.
Easy Integration: Jiwei radar level meters can be seamlessly integrated with existing control systems, providing real-time data to improve operational efficiency and reduce downtime.

By providing continuous, reliable measurement, Jiwei’s radar level meters ensure that the raw milk tank is always monitored accurately, preventing underfills or overfills and optimizing tank capacity.

Why Choose Jiwei for Raw Milk Tank Level Measurement?

Jiwei’s Vibrating Level Switches and Radar Level Meters offer several advantages for raw milk tank level measurement:

Cost-Effective and Reliable: Jiwei provides cost-efficient solutions that don’t compromise on performance. Both the vibrating level switches and radar level meters are designed for long-lasting, reliable operation with minimal maintenance.
Easy Installation: Jiwei’s solutions are user-friendly and easy to install, eliminating the need for complex setup procedures. No differential pressure capillary lines are necessary with the electronic differential pressure method in radar level meters.
Fast Delivery: Standard products delivered within 48 hours to meet urgent needs.
Compliance and Certification: Jiwei products are FDA compliant and meet rigorous hygiene and safety standards, including EC 1935/2004 regulations, ensuring they are suitable for use in food processing environments.

Conclusion

Accurate and reliable level measurement is vital in raw milk tanks to ensure product quality and prevent wastage. Jiwei’s Vibrating Level Switches and Radar Level Meters provide optimal solutions for the dairy industry, offering high precision, minimal maintenance, and enhanced safety. Whether you need point-level detection or continuous measurement, Jiwei has the right technology to meet your needs and ensure smooth and efficient operations.

For more information on Jiwei’s innovative level measurement solutions, contact us today and find out how we can help improve your raw milk tank management.