Jiwei Level Sensor: High-Precision, Intelligent Industrial Measurement Solution

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In a chemical plant in Henan, operators detected abnormal vibrations in a storage tank. Traditional float switches failed to trigger alarms in time, but the Jiwei level sensor, with ±1 mm high-precision, instantly detected the deviation, preventing spillage and production downtime. Real-world cases like this highlight the critical importance of advanced Jiwei level sensors across chemical, pharmaceutical, food, and bulk material industries.

Jiwei Level Sensor: High-Precision, Intelligent Industrial Measurement Solution — ***Jiwei level sensor***

Millimeter-Level Precision and Proprietary Algorithm

Unlike conventional point-level sensors or fixed radar devices, Jiwei level sensors provide millimeter-level accuracy for liquids, slurries, powders, and bulk solids. The core advantage lies in our self-developed echo processing algorithm, which intelligently identifies interference, separates multi-layer echoes, and tracks dynamic targets. Even in environments with steam, foam, or dust, the sensor delivers consistently reliable readings.

Moreover, the software is fully proprietary, with all updates and iterations controlled by Jiwei. Unlike competitors whose devices remain locked on a single software version, our sensors evolve with industrial demands, maintaining technological leadership.

Designed for High-Temperature and Hazardous Conditions

Industrial facilities often operate under extreme conditions such as high temperatures, steam, dust, and corrosive media. Jiwei level sensors are engineered for these challenges:

High-Temperature Resistance: Operates safely up to 220°C.
Explosion-Proof & Safety Compliance: Equivalent to IECEx/ATEX certifications, suitable for flammable liquids, powders, and hazardous zones.
Corrosion-Resistant Construction: Stainless steel and PTFE-coated components withstand acids, bases, and abrasive media.

In coal chemical plants, slurry tanks exposed to dust, steam, and high temperatures can now be monitored precisely, reducing manual inspections and minimizing safety risks.

Automation Integration and Remote Operation

Modern industrial operations require automation. Jiwei level sensors seamlessly integrate with PLC, DCS, and SCADA systems, enabling:

Instant high/low-level alerts
Automated pump and valve control
Remote configuration and monitoring via Bluetooth or IoT platforms

Operators can safely manage hazardous tanks remotely, improving both safety and efficiency. This is especially valuable in pharmaceutical and food industries where exposure to flammable or corrosive liquids must be minimized.

Why Choose Jiwei Level Sensors

Jiwei level sensors are more than just measurement instruments—they are strategic tools for industrial safety and smart production, with clear advantages over conventional devices:

Proprietary Software & Echo Algorithm: Fully self-developed, capable of multi-layer echo recognition, interference filtering, and dynamic target tracking. Continuous software upgrades are fully controlled by Jiwei, avoiding the “single-version-for-life” limitation seen in competitors.
Millimeter-Level Precision: ±1 mm accuracy for liquids, slurries, and bulk solids.
Compact Housing Design: Smaller and more adaptable than typical level sensors, suitable for space-constrained or complex installations.
High Environmental Adaptability: Operates reliably under high temperature (up to 220°C), dust, steam, and corrosive media.
Safety & Explosion-Proof: Equivalent IECEx/ATEX certification ensures secure operation in flammable or explosive environments.
Efficient Operation & Maintenance: Supports Bluetooth configuration and remote monitoring, reducing manual checks and improving production efficiency.

Industrial Applications

Chemical & Petrochemical: Storage tanks, reactors, and mixers with flammable or toxic liquids.
Pharmaceutical: Overfill protection in solvent tanks and reaction vessels, meeting GMP and safety standards.
Food & Beverage: Reliable monitoring in fermentation, brewing, and mixing processes despite foam and condensation interference.
Bulk Material Handling: Accurate detection in grain silos, cement, or ore storage, preventing overflow or empty-silo issues.
Water Treatment & Hazardous Waste: Safe monitoring of toxic or acidic liquids, reducing human exposure risk.

All applications benefit from millimeter-level precision, intelligent noise filtering, and rapid alarm response.

📖 References

API. (2021). API Standard 2350: Overfill Protection for Storage Tanks in Petroleum Facilities. American Petroleum Institute.
CNCA. (2023). China Compulsory Certification (CCC) for Explosion-Proof Equipment. Certification and Accreditation Administration of the People’s Republic of China.
IECEx. (2022). IECEx Explosive Atmosphere Certification Equivalent. International Electrotechnical Commission.